General
The AlphaWave soldering system is designed and built only for wave soldering printed circuit boards.
Safety features provides safe operating / working conditions for both the operator / maintenance-man and the machine.
Area of Application
The 6651 AlphaWave is an off-line automatic wave soldering machine, designed to solder printed circuit boards with through-hole and/or SMT components. PCB's are transported on adapted metal carriers by a carrier conveyor system over the fluxing station, the preheat zone and the solderpot at one uniform velocity.
Board Dimensions:
Length: Min. 50 mm or 2.0 inch, Max. 320 mm or 12.6 inch
Width: Min. 50 mm or 2.0 inch, Max. 320 mm or 11.8 inch
Component Height: Max. 100 mm or 4.54 inch
Lead Length: Max. 8 mm or 0.31 inch
Board Thickness For Standard Carrier: Max. 3 mm or 0.12 inch
Controls:
Power Supply: 400 V, 50/60 Hz, 3 phase, max 12 kW
Pneumatics: 3 bar (42 PSI)
Plc: Standard
Exhaust Requirements: 1200 M3 (42.5 FT3/HR)
Foam Fluxer Specifications:
Max. Foam Height: 10 mm (0.4inch)(depending on flux type)
Air Consumption Foam Fluxer: Adjustable with scale, max. is 17 liter/min (0.60 CFM)
Air Consumption Air Knife: Adkistab;e, max is 160 liter/min (5.65 CFM). Activation aireknife via tracking system
Stone Material: VYON FF
Stone Porosity: 35 micron
Compressed Air Control Unit: Standard
Air Compressor: Not included
Preheat Specifications:
Heating Length: 1 x 0.7 meter, seperate set-point and closed loop control on element temperature. Preheater has disposable alu-foil.
Element Type: Calrod element, self-cleaning, long wave length IR
Heating Power: Total = 7 kW, PID controlled
Heating Distribution: Guiding plates to focus hot air convection for even heat distribution
Top Side Covers: Standard over the total heating zone
Solderpot Specifications:
Wave Types: Smart Wave
Wave Width Standard: 300 mm (11.8 inch)
Max. Height of Main Wave: Approx. 8mm (0.31 inch)
Backplate: Adjustable
Solderpot Capacity: Approx. 150 Kg (331 Lb)
Heat-up Time of Solder Bath: Approx. 2.5 hours to reach 250 degrees c (482 degrees F) for eutectic 63/37 solder, by 3 heating elements (1 kW each) attached outside the solder pot
Transport Carrier Conveyor Specifications:
Speed: Adjustable till 2 m/min (6.5 ft/min)
Conveyor Angle: Adjustable between 6 and 7.5 degrees
